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Old 2nd July 2008, 01:13 PM   #31 (permalink)
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cryo is basically they deep freeze the parts down to -200 or something for 24 hours. Apparently works very well for gti-r gearboxes and brake discs in general. This was the company :

Motorsport

Was thinking of getting a knackered box and trying it myself. Pretty certain 5th is on it's way out in mine and it won't be long before 3rd lets go I'm sure.
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Old 3rd July 2008, 05:47 PM   #32 (permalink)
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Well just got back from building my gearbox at Abbey motorsport with the big man Tony. I have been down there all day annoying them and have learnt alot. I think the gearset rebuild into the OS giken center plate took about 3 hours. Not bad for an old boy. :lol: Had a good day there and Mark said that he can help me map the car by having 2 maps. One for out and out drag racing and one for street.

A few pics

Looks stunning i think


The old broken 3rd gear and layshaft


And for those that wanted to compare the stock plate to a OS plate.




Like to thank Tony @ Abbey again for all the help.
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Old 3rd July 2008, 05:53 PM   #33 (permalink)
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Nice one Jamie son Did you help or just make tea and wise cracks?

...and did you get my bit from Mick?
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Old 3rd July 2008, 05:57 PM   #34 (permalink)
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Yes i have some how ended up with a free r33 release bearing and you credit card numbers
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Old 3rd July 2008, 07:14 PM   #35 (permalink)
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That`s all good then Cheers Madge
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Old 11th July 2008, 04:47 PM   #36 (permalink)
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Another update.

I spent all day yesturday on the bike so i thought i should build the box up again.

I have been holding off due to the fact that i had it pretty much built but i recieved a message from Tony at Abbey saying they found one of my thrust bearings in the bottom of their parts washer. ops: :lol:. So it all had to come apart again to put this bloody bearing in. Which involved removing all the sealent that hasn't set yet. Ended up in a big mess. :lol: :lol: So it took me about 2 hours to strip, clean and put this bearing in. I replaced that washer that was missng due to the layshaft being shorter then the old one. Built the rest of the gearbox up with the transfer on it but i was reading the workshop manual and there is a spring and ball bearing missing from the gear selector gate. I dont remember removing it or dropping it. :lol: It looks like it has been removed before due to the bolt that came out having orange sealent around it. So I'm guessing it has been mising since i installed this box a while ago. Who knows? So waiting for the replacement to turn up before i can install the box back into the car. :x :x :x . I wanted to put the box back in tomorrow but that wont be happening now. :x :x :x :x :x :x

A few pics.





The thing now weighs a ton again and i had to l lift it into the shed. Which bloody hurt. :lol: :lol:
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Old 11th July 2008, 05:04 PM   #37 (permalink)
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Looks good,were you luck enough to have the late type syncros in your R33 gearbox already.
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Old 11th July 2008, 05:09 PM   #38 (permalink)
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No i was has the early type mate but the box came out of an 1998 v-spec r33? Hey ho see how long they last
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Old 11th July 2008, 05:12 PM   #39 (permalink)
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Could be the only modification the gearbox needs? if so I will fit one in mine.
As you say that OS gear set is a lot of money esp if it goes wrong again.
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Old 11th July 2008, 05:19 PM   #40 (permalink)
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Will will see what happens at the next track day or pro/street drag event.

All in all the box rebuild with new gears and center plate has cost me. £600 including oils. It would be in the £3000 mark if i went for the OS gearset and it i broke third gear on that it will cost me in excess of £1000 to fix where the stock gears will only cost around £100 to rebuild again.
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Old 11th July 2008, 05:50 PM   #41 (permalink)
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If it does go you can try fitting the front plate as well, but I think only Kakimoto does those
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Old 16th July 2008, 04:40 PM   #42 (permalink)
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Quote:
Originally Posted by Madden View Post
Will will see what happens at the next track day or pro/street drag event.

All in all the box rebuild with new gears and center plate has cost me. £600 including oils. It would be in the £3000 mark if i went for the OS gearset and it i broke third gear on that it will cost me in excess of £1000 to fix where the stock gears will only cost around £100 to rebuild again.
where did you buy the standard gears ?
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Old 17th July 2008, 11:09 AM   #43 (permalink)
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Quote:
Originally Posted by paul cawson View Post
If it does go you can try fitting the front plate as well, but I think only Kakimoto does those
Front plate???
Where do i get me one of these!!!!??
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Old 17th July 2008, 11:22 AM   #44 (permalink)
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Sort it out Madden, your not trying hard enough

5th gear from my Type-R, managed to crack the front plate lose all oil and contaminate the clutch.





Looks like you should be back on the road shortly mate, good stuff







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Old 17th July 2008, 08:47 PM   #45 (permalink)
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Good work mate, ill be interested if the uprated OSG plate helps, as my box is on its way out bigtime and cant afford a expensive gearset at mo...
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